Insight Polymers

3D printing Prime Market For Insight's Conductive Compounds

Frank Espisito - Plastics News - November 25, 2024

Cleveland — Insight Polymers & Compounding has launched a new line of conductive and static dissipative compounds for the additive manufacturing market.

The new compounds can be used in additive manufacturing pellet printing, Sales Manager Matt Torosian said Nov. 13 at AMI Plastics World Expos in Cleveland. Other potential end markets for the new compounds include electronics, industrial, medical and consumer products.

Kingsport, Tenn.-based Insight makes materials with performance goals in mind, Torosian added. "Some customers want filled or reinforced materials; some want contract R&D."

The firm also is working on PFAS replacement materials and in 2025 should have compounds based on reactive polymers such as modified polypropylene available.

In other resin families, Torosian said, Insight is developing nylon 6 materials that can perform like nylon 12 and polybutylene terephthalate (PBT) materials that can perform like high-temperature nylon. Compounds based on polyetheretherketone (PEEK), polyetherimide (PEI) and other high-performance resins for oil and gas seals also "are in the early stage," Torosian said.

Insight operates four twin-screw extrusion lines at a 12,000-square-foot site. The firm was founded in 2018 by A.J. Pasquale and Jeremy Lizotte. Pasquale now is the firm's operations director, with Lizotte serving as innovation director. Both previously worked for plastics and chemicals giant Eastman Chemical Co. of Kingsport.

Insight makes materials based on many different resin types for a wide range of end markets. Its product mix includes concentrates based on glycol-modified PET and polylactic acid (PLA).

Matt Torosian

Partners in Polymer Progress

A.J. Pasquale and Jeremy Lizotte go back a ways. They finished their doctoral studies in polymer chemistry from Virginia Tech in the early 2000s and followed the path laid by many 20-something graduate students before and since: They went to work for big materials companies.

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Compound Investments

US-based polymer processor and custom compounder Insight Polymers & Compounding, recently purchased a ZSE-40 Maxx twin screw compounding extruder from Leistritz that it plans to use to expand its capability in production of compounds for additive manufacturing, as well as thermoplastics, elastomers, and reactive extrusion processes such as graft polymerisation and nanoparticle dispersion and exfoliation.

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Compound Investments

Insight Polymers Expands Advanced Compounding Facilities

Insight Polymers & Compounding has expanded its advanced compounding facilities in Kingsport, Tenn., with the addition of a new twin-screw extrusion line. The addition further expands capabilities with both high temperature process capabilities and a configuration of screw elements that in addition to conventional compounding enables reactive extrusion processes such as graft polymerization and nanoparticle dispersion and exfoliation. The new capability was developed with Leistritz and represents a modification of the ZSE 40-MAXX platform.

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Insight Polymers expands advanced compounding facilities with new Leistritz twin-screw extrusion line

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